Capabilities

Superior engineering capabilities combined with advanced automation & streamlined efficient manufacturing.

Advanced Engineering

Advanced Engineering

Our engineering expertise enables us to design for material optimization, manufacturability and assembly. With a team of well-educated, experienced design and manufacturing engineers and the most up-to-date engineering software, NSI is able to exceed all of our customers’ needs.

Stamping

From small, simple brackets to complex, thick gauge components, NSI is capable of manufacturing all types of stampings. Our comprehensive list of available equipment includes a newly installed 330 ton AIDA Servo press, with an additional 1650 ton AIDA Servo press scheduled to begin production in 2018.

Stamping

Welding

Welding

Automated Precision in Welding Technology
NSI’s welding capability is where technology meets craftsmanship. Our state-of-the-art robotic weld shop features automated welding cells with single, dual, and quad articulated robots, ensuring consistent, high-quality welds across all projects.

Fusing Quality with Advanced Robotic Welding
Our welding expertise is complemented by advanced metrology technologies, including in-process resistance welding verification and in-line sensor verification of dimensions and features. These technologies are integral to our quality assurance, embedded within the weld fixtures for real-time accuracy.

Our Welding Strategy
Our approach to welding combines the precision of computerized controls with the finesse of skilled technicians. Each welding project is executed with an eye for detail, ensuring that every joint, bead, and weld pattern contributes to the overall integrity and strength of the final product.

Other Capabilities

NSI has developed additional capabilities above and beyond stamping and welding to satisfy its customers need for full-service part design and manufacturing. These capabilities include:

Fiber Laser Tube Cutting

CNC Tube Bending

E-Coat & Powder Coat

Fixtures & Tooling

Other Capabilities

Award-Winning Project Management

Project Management

Equally important to delivering high quality parts is managing our customers’ needs from initial concept to program completion. As recognized by its customers, NSI thrives in situations where reliable and comprehensive project management is necessary to ensure success.

Stamping Enhancements

Two new Aida Servo presses have been added to our technology base starting in the spring of 2016.
Aida 300 Metric Tons – 330 US Tons

Aida 300 Metric Tons – 330 US Tons

Aida 1500 Metric Tons – 1650 US Tons

Aida 1500 Metric Tons – 1650 US Tons

Fiber Laser Tube Cutting

CNC Tube Bending

Capabilities include:

Along with current capabilities, this equipment eliminates the need for Hydro-formed components.

E-Coat & Powder Coat

NSI has preferred customer relationships with Springco Metal Coatings in Cleveland, Ohio, Crown Coatings in Livonia, Michigan and Android Industries in Flint, Michigan.

NSI also installed brand new, state-of-the-art e-coat and powder coat lines at its satellite production facility in Queretaro, Mexico.

Fixtures & Tooling

Our tooling capabilities include the design and construction of original fixtures and the repair of existing tools. Whether it is a one-piece replacement or new multi-tool programs, we have the expertise to serve our clients’ needs.

NSI integrates industry standard components along with our custom components, to reduce cost and maintain fixtures throughout the production life. NSI ensures quality by utilizing fully-automated clamping and built-in part presence sensors for each component of an assembly.

Other Stampings & Welded Assemblies

Cross Members & Torsion Bars

Trailer Hitches & Multi-Function Carriers